Personal Protective Equipment Selection

(9) Selection of Personal Protective Equipment When Required for Various Tasks. Where selected in lieu of the incident energy analysis of 130.3(B)(1), Table 130.7(C)(9) shall be used to determine the hazard/risk category and requirements for use of rubber insulating gloves and insulated and insulating hand tools for a task. The assumed maximum short-circuit current capacities and maximum fault clearing times for various tasks are listed in the notes to Table 130.7(C)(9). For tasks not listed, or for power systems with greater than the assumed maximum short-circuit current capacity or with longer than the assumed maximum fault clearing times, an arc flash hazard analysis shall be required in accordance with 130.3.

FPN No. 1: The work tasks and protective equipment identified in Table 130.7(C)(9) were identified by a task group and the protective clothing and equipment selected was based on the collective experience of the task group. The protective clothing and equipment is generally based on determination of estimated exposure levels. In several cases where the risk of an arc flash incident is considered low, very low, or extremely low by the task group, the hazard/risk category number has been reduced by 1, 2, or 3 numbers, respectively. The collective experience of the task group is that in most cases closed doors do not provide enough protection to eliminate the need for PPE for instances where the state of the equipment is known to readily change (e.g., doors open or closed, rack in or rack out). The premise used by the Task Group is considered to be reasonable, based on the consensus judgment of the full NFPA 70E Technical Committee.

FPN No. 2: Both larger and smaller available short-circuit currents could result in higher available arc flash energies. If the available short-circuit current increases without a decrease in the opening time of the overcurrent protective device, the arc flash energy will increase. If the available short-circuit current decreases, resulting in a longer opening time for the overcurrent protective device, arc flash energies could also increase.

FPN No. 3: Energized electrical conductors or circuit parts that operate at less than 50 volts may need to be deenergized to satisfy an “electrically safe work condition.” Consideration should be given to the capacity of the source, any overcurrent protection between the energy source and the worker, and whether the work task related to the source operating at less than 50 volts increases exposure to electrical burns or to explosion from an electric arc.

FPN No. 4: See 130.1(B)(2)(6) for requirements on documenting the available short-circuit current and fault clearing time.

Table 130.7(C)(9) Hazard/Risk Category Classifications and Use of Rubber Insulating Gloves and Insulated and Insulating Hand Tools

 Tasks Performed on Energized Equipment  Hazard/Risk
Category
 Rubber Insulating Gloves  Insulated and Insulating Hand Tools
 Panelboards or Other Equipment Rated 240 V and Below
- Note 1
 Perform Infrared Thermography and other non-contact inspections outside the restricted approach boundary  0  N  N
 Circuit breaker (CB) or fused switch operation with covers on  0  N  N
 CB or fused switch operation with covers off  0  N  N
 Work on energized electrical conductors and circuit parts, including voltage testing  1  Y  Y
 Remove/install CBs or fused switches  1  Y  Y
 Removal of bolted covers (to expose bare, energized electrical conductors and circuit parts)  1  N  N
Opening hinged covers (to expose bare, energized electrical conductors and circuit parts)  0  N  N
 Work on energized electrical conductors and circuit parts of utilization equipment fed directly by a branch circuit of the panelboard  1  Y  Y
Panelboards or Switchboards Rated >240 V and up to 600 V (with molded case or insulated case circuit breakers) — Note 1
 Perform infrared thermography and other non-contact inspections outside the restricted approach boundary  1  N  N
 CB or fused switch operation with covers on  0  N  N
 CB or fused switch operation with covers off  1  Y  N
 Work on energized electrical conductors and circuit parts, including voltage testing  2*  Y  Y
 Work on energized electrical conductors and circuit parts of utilization equipment fed directly by a branch circuit of the panelboard or switchboard  2*  Y  Y
 600 V Class Motor Control Centers (MCCs) — Note 2 (except as indicated)
 Perform infrared thermography and other non-contact inspections outside the restricted approach boundary  1  N  N
 CB or fused switch or starter operation with enclosure doors closed  0  N  N
 Reading a panel meter while operating a meter switch  0  N  N
 CB or fused switch or starter operation with enclosure doors open  1  N  N
 Work on energized electrical conductors and circuit parts, including voltage testing  2*  Y  Y
 Work on control circuits with energized electrical conductors and circuit parts 120 V or below, exposed  0  Y  Y
 Work on control circuits with energized electrical conductors and circuit parts >120 V, exposed  2*  Y  Y
 Insertion or removal of individual starter “buckets” from MCC — Note 3  4  Y  N
 Application of safety grounds, after voltage test  2*  Y  N
 Removal of bolted covers (to expose bare, energized electrical conductors and circuit parts) — Note 3  4  N  N
 Opening hinged covers (to expose bare, energized electrical conductors and circuit parts) — Note 3  1  N  N
 Work on energized electrical conductors and circuit parts of utilization equipment fed directly by a branch circuit of the motor control center  2*  Y  Y
 600 V Class Switchgear (with power circuit breakers or fused switches) — Note 4
 Perform infrared thermography and other non-contact inspections outside the restricted approach boundary  2  N  N
 CB or fused switch operation with enclosure doors closed  0  N  N
 Reading a panel meter while operating a meter switch  0  N  N
 CB or fused switch operation with enclosure doors open  1  N  N
 Work on energized electrical conductors and circuit parts, including voltage testing  2*  Y  Y
 Work on control circuits with energized electrical conductors and circuit parts 120 V or below, exposed  0  Y  Y
 Work on control circuits with energized electrical conductors and circuit parts >120 V, exposed  2*  Y  Y
 Insertion or removal (racking) of CBs from cubicles, doors open or closed  4  N  N
 Application of safety grounds, after voltage test  2*  Y  N
 Removal of bolted covers (to expose bare, energized electrical conductors and circuit parts)  4  N  N
 Opening hinged covers (to expose bare, energized electrical conductors and circuit parts)  2  N  N
 Other 600 V Class (277 V through 600 V, nominal) Equipment — Note 2 (except as indicated)
 Lighting or small power transformers (600 V, maximum)
 Removal of bolted covers (to expose bare, energized electrical conductors and circuit parts)  2*  N  N
 Opening hinged covers (to expose bare, energized electrical conductors and circuit parts)  1  N  N
 Work on energized electrical conductors and circuit parts, including voltage testing  2*  Y  Y
 Application of safety grounds, after voltage test  2*  Y  N
 Revenue meters (kW-hour, at primary voltage and current) Insertion or removal  2*  Y  N
 Cable trough or tray cover removal or installation  1  N  N
 Miscellaneous equipment cover removal or installation  1  N  N
 Work on energized electrical conductors and circuit parts, including voltage testing  2*  Y  Y
 Application of safety grounds, after voltage test  2*  Y  N
 Insertion or removal of plug-in devices into or from busways  2*  Y  N
 NEMA E2 (fused contactor) Motor Starters, 2.3 kV Through 7.2 kV
 Perform infrared thermography and other non-contact inspections outside the restricted approach boundary  3  N  N
 Contactor operation with enclosure doors closed  0  N  N
 Reading a panel meter while operating a meter switch  0  N  N
 Contactor operation with enclosure doors open  2*  N  N
 Work on energized electrical conductors and circuit parts, including voltage testing  4  Y  Y
 Work on control circuits with energized electrical conductors and circuit parts 120 V or below, exposed  0  Y  Y
 Work on control circuits with energized electrical conductors and circuit parts >120 V, exposed  3  Y  Y
 Insertion or removal (racking) of starters from cubicles, doors open or closed  4  N  N
 Application of safety grounds, after voltage test  3  Y  N
 Removal of bolted covers (to expose bare, energized electrical conductors and circuit parts)  4  N  N
 Opening hinged covers (to expose bare, energized electrical conductors and circuit parts)  3  N  N
 Insertion or removal (racking) of starters from cubicles of arc-resistant construction, tested in accordance with IEEE C37.20.7, doors closed only  0  N  N
 Metal Clad Switchgear, 1 kV Through 38 kV
 Perform infrared thermography and other non-contact inspections outside the restricted approach boundary  3  N  N
 CB operation with enclosure doors closed  2  N  N
 Reading a panel meter while operating a meter switch  0  N  N
 CB operation with enclosure doors open  4  N  N
 Work on energized electrical conductors and circuit parts, including voltage testing  4  Y  Y
 Work on control circuits with energized electrical conductors and circuit parts 120 V or below, exposed  2  Y  Y
 Work on control circuits with energized electrical conductors and circuit parts >120 V, exposed  4  Y  Y
 Insertion or removal (racking) of CBs from cubicles, doors open or closed  4  N  N
 Application of safety grounds, after voltage test  4  Y  N
 Removal of bolted covers (to expose bare, energized electrical conductors and circuit parts)  4  N  N
 Opening hinged covers (to expose bare, energized electrical conductors and circuit parts)  3  N  N
 Opening voltage transformer or control power transformer compartments  4  N  N
 Arc-Resistant Switchgear Type 1 or 2 (for clearing times of <0.5 sec with a perspective fault current not to exceed the arc resistant rating of the equipment)
 CB operation with enclosure door closed  0  N  N
 Insertion or removal (racking) of CBs from cubicles, doors closed  0  N  N
 Insertion or removal of CBs from cubicles with door open  4  N  N
 Work on control circuits with energized electrical conductors and circuit parts 120 V or below, exposed  2  Y  Y
 Insertion or removal (racking) of ground and test device with door closed  0  N  N
 Insertion or removal (racking) of voltage transformers on or off the bus door closed  0  N  N
 Other Equipment 1 kV Through 38 kV
 Metal-enclosed interrupter switchgear, fused or unfused
 Switch operation of arc-resistant-type construction, tested in accordance with IEEE C37.20.7, doors closed only  0  N  N
 Switch operation, doors closed  2  N  N
 Work on energized electrical conductors and circuit parts, including voltage testing  4  Y  Y
 Removal of bolted covers (to expose bare, energized electrical conductors and circuit parts)  4  N  N
 Opening hinged covers (to expose bare, energized electrical conductors and circuit parts)  3  N  N
 Outdoor disconnect switch operation (hookstick operated)  3  Y  Y
 Outdoor disconnect switch operation (gang-operated, from grade)  2  Y  N
 Insulated cable examination, in manhole or other confined space  4  Y  N
 Insulated cable examination, in open area  2  Y  N

General Notes (applicable to the entire table):

  • (a) Rubber insulating gloves are gloves rated for the maximum line-to-line voltage upon which work will be done.
  • (b) Insulated and insulating hand tools are tools rated and tested for the maximum line-to-line voltage upon which work will be done, and are manufactured and tested in accordance with ASTM F 1505, Standard Specification for Insulated and Insulating Hand Tools.
  • (c) Y = yes (required), N = no (not required).
  • (d) For systems rated less than 1000 volts, the fault currents and upstream protective device clearing times are based on an 18 in. working distance.
  • (e) For systems rated 1 kV and greater, the Hazard/Risk Categories are based on a 36 in. working distance.
  • (f) For equipment protected by upstream current limiting fuses with arcing fault current in their current limiting range (1⁄2 cycle fault clearing time or less), the hazard/risk category required may be reduced by one number.

Specific Notes (as referenced in the table):

  • 1. Maximum of 25 kA short circuit current available; maximum of 0.03 sec (2 cycle) fault clearing time.
  • 2. Maximum of 65 kA short circuit current available; maximum of 0.03 sec (2 cycle) fault clearing time.
  • 3. Maximum of 42 kA short circuit current available; maximum of 0.33 sec (20 cycle) fault clearing time.
  • 4. Maximum of 35 kA short circuit current available; maximum of up to 0.5 sec (30 cycle) fault clearing time.

Table 130.7(C)(10) Protective Clothing and Personal Protective Equipment (PPE)

Hazard/Risk Category Protective Clothing and PPE
Hazard/Risk Category 0
Protective Clothing, Nonmelting (according to ASTM F 1506-00) or Untreated Natural Fiber Shirt (long sleeve)
Pants (long)
FR Protective Equipment Safety glasses or safety goggles (SR)
Hearing protection (ear canal inserts)
Leather gloves (AN) (Note 2)
Hazard/Risk Category 1
FR Clothing, Minimum Arc Rating of 4 (Note 1) Arc-rated long-sleeve shirt (Note 3)
Arc-rated pants (Note 3)
Arc-rated coverall (Note 4)
Arc-rated face shield or arc flash suit hood (Note 7)
Arc-rated jacket, parka, or rainwear (AN)
FR Protective Equipment Hard hat
Safety glasses or safety goggles (SR)
Hearing protection (ear canal inserts)
Leather gloves (Note 2)
Leather work shoes (AN)
Hazard/Risk Category 2
FR Clothing, Minimum Arc Rating of 8 (Note 1) Arc-rated long-sleeve shirt (Note 5)
Arc-rated pants (Note 5)
Arc-rated coverall (Note 6)
Arc-rated face shield or arc flash suit hood (Note 7)
Arc rated jacket, parka, or rainwear (AN)
FR Protective Equipment Hard hat
Safety glasses or safety goggles (SR)
Hearing protection (ear canal inserts)
Leather gloves (Note 2)
Leather work shoes
Hazard/Risk Category 2*
FR Clothing, Minimum Arc Rating of 8 (Note 1) Arc-rated long-sleeve shirt (Note 5)
Arc-rated pants (Note 5)
Arc-rated coverall (Note 6)
Arc-rated arc flash suit hood (Note 10)
Arc-rated jacket, parka, or rainwear (AN)
FR Protective Equipment Hard hat
Safety glasses or safety goggles (SR)
Hearing protection (ear canal inserts)
Leather gloves (Note 2)
Leather work shoes
Hazard/Risk Category 3
FR Clothing, Minimum Arc Rating of 25 (Note 1) Arc-rated long-sleeve shirt (AR) (Note 8)
Arc-rated pants (AR) (Note 8)
Arc-rated coverall (AR) (Note 8)
Arc-rated arc flash suit jacket (AR) (Note 8)
Arc-rated arc flash suit pants (AR) (Note 8)
Arc-rated arc flash suit hood (Note 8)
Arc-rated jacket, parka, or rainwear (AN)
FR Protective Equipment Hard hat
FR hard hat liner (AR)
Safety glasses or safety goggles (SR)
Hearing protection (ear canal inserts)
Arc-rated gloves (Note 2)
Leather work shoes
Hazard/Risk Category 4
FR Clothing, Minimum Arc Rating of 40 (Note 1) Arc-rated long-sleeve shirt (AR) (Note 9)
Arc-rated pants (AR) (Note 9)
Arc-rated coverall (AR) (Note 9)
Arc-rated arc flash suit jacket (AR) (Note 9)
Arc-rated arc flash suit pants (AR) (Note 9)
Arc-rated arc flash suit hood (Note 9)
Arc-rated jacket, parka, or rainwear (AN)
FR Protective Equipment Hard hat
FR hard hat liner (AR)
Safety glasses or safety goggles (SR)
Hearing protection (ear canal inserts)
Arc-rated gloves (Note 2)
Leather work shoes

AN = As needed (optional)
AR = As required
SR = Selection required

Notes:

  • 1. See Table 130.7(C)(11). Arc rating for a garment or system of garments is expressed in cal/cm2.
  • 2. If rubber insulating gloves with leather protectors are required by Table 130.7(C)(9), additional leather or arc-rated gloves are not required. The combination of rubber insulating gloves with leather protectors satisfies the arc flash protection requirement.
  • 3. The FR shirt and pants used for Hazard/ Risk Category 1 shall have a minimum arc rating of 4.
  • 4. Alternate is to use FR coveralls (minimum arc rating of 4) instead of FR shirt and FR pants.
  • 5. FR shirt and FR pants used for Hazard/ Risk Category 2 shall have a minimum arc rating of 8.
  • 6. Alternate is to use FR coveralls (minimum arc rating of 8) instead of FR shirt and FR pants.
  • 7. A face shield with a minimum arc rating of 4 for Hazard/Risk Category 1 or a minimum arc rating of 8 for Hazard/Risk Category 2, with wrap-around guarding to protect not only the face, but also the forehead, ears, and neck (or, alternatively, an arc-rated arc flash suit hood), is required.
  • 8. An alternate is to use a total FR clothing system and hood, which shall have a minimum arc rating of 25 for Hazard/Risk Category 3.
  • 9. The total clothing system consisting of FR shirt and pants and/or FR coveralls and/or arc flash coat and pants and hood shall have a minimum arc rating of 40 for Hazard/Risk Category 4.
  • 10. Alternate is to use a face shield with a minimum arc rating of 8 and a balaclava (sock hood) with a minimum arc rating of 8 and which covers the face, head and neck except for the eye and nose areas.